Global Industrial Copper Alloy Hub

OEM OFHC Copper Rod Factory & Company

Sichuan Kepai New Material Co., Ltd. supplies high-purity, ultra-conductive oxygen-free copper rods and advanced customized copper alloy materials for strategic global industries.

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Understanding OFHC Copper Rod Metallurgy

Oxygen-Free High-Conductivity (OFHC) copper, classified under ASTM designations C10100 and C10200, represents the pinnacle of thermal and electrical conductivity engineering. Produced through direct conversion of selected refined cathodes and cast under strictly controlled, oxygen-reducing atmospheres, OFHC copper limits maximum oxygen content to less than 0.001% (10 ppm). This ultra-low oxygen density is vital for preventing the phenomenon of hydrogen embrittlement when copper components are subjected to high-temperature welding or annealing.

Unlike standard Electrolytic Tough Pitch (ETP) copper (which contains up to 0.04% oxygen in the form of cuprous oxide), OFHC copper displays superior structural homogeneity and an electrical conductivity rating of at least 101% IACS (International Annealed Copper Standard). In critical vacuum systems, aerospace propulsion, cryogenic chambers, and power distribution systems, the absence of volatile elements under high-vacuum conditions establishes OFHC copper as the only viable engineering standard.

As a global OEM OFHC copper rod factory, Sichuan Kepai New Material Co., Ltd. implements advanced horizontal continuous casting and precise micro-alloying techniques. Our material ensures optimal ductility, corrosion resistance, and high-impact strength, minimizing structural failures in automated assembly lines and critical high-power networks.

OFHC Technical Application Strength

About Sichuan Kepai New Material Co., Ltd.

Sichuan Kepai New Material Co., Ltd., established in 2017, is a high-tech enterprise integrating research and development, production, and sales. We are dedicated to providing global industrial markets with high-end, strategic new materials aligned with advanced manufacturing standards.

2017
Established Year
9,000 m²
Factory Area
1,000 m²
Office Space

The company is located in the western area of the Sichuan Guanghan Industrial Development Zone, adjacent to National Highway 108, boasting a superior geographical location and convenient transportation, which lays a solid foundation for the rapid development of the enterprise. Since its establishment, Kepai has adhered to the business philosophy of "innovation-driven development, quality wins the market," committed to providing customers with the highest quality high-end copper alloy materials, and promoting industrial upgrading and sustainable development.

Our manufacturing scope primarily encompasses the production of strategic emerging new materials for national high-end industry development strategies, including special copper alloys such as tellurium copper, high-conductivity oxygen-free copper, silver copper, and dispersion copper. Additionally, we focus heavily on the research and development of high-conductivity, easy-to-machine, high-strength copper alloys. The resulting products are applied in high-tech fields including new energy vehicles (NEV), 5G telecommunications, laser cutting, aerospace, and high-current relays.

Global Business Landscape & Industrial Trends

1. Electrification & Grid Modernization

The global push for carbon neutrality is driving unprecedented demand for OFHC copper rods in EV drivetrains, charging infrastructures, and high-efficiency transformers. Clean energy transit systems depend on pure copper elements to sustain massive current densities without overheating.

2. High-Frequency 5G Infrastructures

As millimeter-wave technologies roll out, signal integrity is highly sensitive to impurity-induced attenuation. Oxygen-free high-conductivity copper minimizes skin-effect resistance in coaxial cables, waveguides, and micro-connectors, enabling flawless data transmission.

3. Aerospace & Cryogenic Vacuum Tech

In outer space and deep research chambers, materials operate under extreme vacuum conditions. OFHC copper prevents outgassing and handles thermal stress efficiently, making it the premier choice for cryogenic heat exchangers, RF cavities, and particle accelerators.

Company Capabilities & Strategic Operations

Technical Strength

Technological innovation is the core competitiveness of Sichuan Kepai New Materials Co., Ltd. The company has a research and development and production team composed of senior industry experts who keep pace with international cutting-edge technology trends and continuously explore the unknown boundaries in the field of new copper alloy materials.

Through a combination of independent research and development and industry-university-research collaboration, Kepai has made breakthrough progress in several areas, including high-performance tellurium copper, lead copper, and sulfur copper. Many of its technological achievements have reached international advanced levels and have been successfully applied in various industries such as new energy vehicles, precision machining parts, plasma cutting, relays, and energy storage, earning widespread recognition and praise in the market.

Tech Strength Detail 1
Tech Strength Detail 2

Product System

Kepai's product line is rich and diverse, covering a comprehensive range of solutions from basic materials to high-end customization. We focus on providing customers with high-performance, high-quality high-end copper alloy products, including but not limited to pure copper, oxygen-free copper, oxygen-free high-conductivity tellurium copper, nickel tellurium copper, tin bronze, beryllium copper, lead bronze, sulfur copper, and chromium zirconium copper.

These products play an important role in reducing production costs and enhancing product performance due to their excellent physical and chemical properties and environmental friendliness, creating significant economic and social benefits for customers.

Product System Detail 1
Product System Detail 2

Market Layout

In the face of global market competition, Sichuan Kepai New Materials adheres to the development strategy of "rooted in Sichuan, radiating nationwide, and moving towards the world." By continuously optimizing market layout and improving the sales network, we have established a stable customer base in multiple provinces and cities across the country and have formed long-term cooperative relationships with several internationally renowned enterprises.

At the same time, the company actively expands into overseas markets, participates in international competition and cooperation, and strives to promote Kepai's brand influence on the global stage.

Market Layout Detail 1
Market Layout Detail 2

Corporate Culture

We understand that the long-term development of an enterprise is inseparable from an excellent corporate culture. We advocate the corporate spirit of "integrity, innovation, collaboration, and win-win," encouraging employees to explore boldly and innovate courageously, while also emphasizing teamwork and talent cultivation, striving to create a harmonious, open, and inclusive work atmosphere.

We believe that only by continuously pursuing excellence and creating value can we win the trust of customers and the respect of society.

Corporate Culture Detail 1
Corporate Culture Detail 2

Localized Applications & Macro-Engineering Solutions

From regional electricity distribution grids to precision manufacturing cells, OFHC copper rods are vital in optimizing power delivery, mechanical processing reliability, and high-frequency wave handling.

North American Electric Mobility Supply Chains

In North America, local EV battery pack manufacturing plants use Kepai's ultra-purified copper rods to assemble thick traction busbars and high-capacity electrical connectors. High ductility allows precision bending and hydroforming without mechanical fracturing.

European High-Vacuum Industrial Devices

European advanced machinery manufacturers rely on ASTM B170 Grade 1 copper for high-vacuum chamber seals, specialized switchgears, and medical imaging components. The lack of trace impurities prevents weld cracking during vacuum sealing processes.

East Asian Electronics Packaging & 5G

As a prime hub for consumer electronics, factories in East Asia employ high-purity copper rods for micro-wire drawing, fine-pitch semiconductors, and antenna leads. Excellent grain uniformity yields stable performance at high operational temperatures.

Technical Roadmap & Material Comparative Matrix

To help engineering teams select the appropriate grade of copper for their precise applications, our R&D department has mapped out the chemical and physical differences across the primary copper configurations processed in our factory.

Material Class Common UNS Alloy Code Nominal Conductivity (% IACS) Oxygen Content Limit (ppm) Core Application Benefit
OFHC Copper UNS C10100 / C10200 ≥ 101% < 10 ppm (0.001%) No hydrogen embrittlement, ideal for vacuum and high-temp welding.
ETP Copper UNS C11000 ≥ 100% 200 - 400 ppm (0.02%-0.04%) Cost-effective standard wiring, but prone to embrittlement.
Tellurium Copper UNS C14500 ≥ 93% Trace levels High machinability (85% rating), ideal for plasma nozzles & connectors.
Chromium Zirconium UNS C18150 ≥ 80% N/A High strength at elevated temperatures, perfect for spot welding electrodes.

Advanced Manufacturing Equipment & Quality Inspection

Our factory utilizes advanced technology and testing equipment to manage every production stage—from smelting to final microstructural inspection—ensuring strict quality control for all copper rods shipped globally.

Smelting
Smelting Department
laying-off
Laying-off Department
extrusion
Extrusion Department
drawing
Drawing Process
straightening
Straightening Machine
package
Package & Warehousing
eddy current conductance instrument
Eddy Current Conductance Instrument
Chemical composition test room
Chemical Composition Test Room
Metallographic sample polishing machine
Metallographic Polishing Machine
Microcomputer controlled electro-hydraulic servo universal testing machine
Servo Universal Testing Machine
Liquid crystal display electronic universal testing machine
Electronic Universal Testing Machine
Hardness tester
Hardness Testing Department

Internationally Certified Quality Standards

Our production processes and materials are audited and certified to meet international aerospace, automotive, and industrial environmental standards.

Certificate 1
Certificate 2
Certificate 3
Certificate 4
Certificate 5
Certificate 6
Certificate 7
Certificate 8
Certificate 9
Certificate 10
Certificate 11
Certificate 12
Certificate 13
Certificate 14

Frequently Asked Questions (FAQ)

Explore essential technical details regarding OFHC copper rods, manufacturing tolerances, material properties, and procurement guidelines.

What is the primary difference between ETP copper and OFHC copper?
The primary difference lies in the oxygen content. Electrolytic Tough Pitch (ETP) copper contains between 200 to 400 ppm of oxygen in the form of cuprous oxides, which can lead to hydrogen embrittlement if welded or annealed at temperatures above 370°C. Oxygen-Free High-Conductivity (OFHC) copper maintains an oxygen level under 10 ppm (0.001%), eliminating the risk of embrittlement while providing superior conductivity and ductility.
Why is OFHC copper preferred for high-vacuum and semiconductor processing?
Under ultra-high vacuum conditions, trace volatile impurities (such as zinc, lead, sulfur, or oxygen) can outgas and contaminate the vacuum system. OFHC copper (specifically C10100) has a high purity of 99.99%, ensuring thermal stability, minimum outgassing rates, and reliable performance in semiconductor manufacturing and scientific research chambers.
What custom OEM shapes and dimensional profiles can Kepai manufacture?
As a specialized manufacturer, we produce custom round rods, rectangular busbars, hexagonal bars, square profiles, hollow tubes, and custom wire spools. Our advanced extrusion and drawing equipment allows us to meet strict dimensional tolerances according to custom technical drawings.
How does Sichuan Kepai verify the electrical conductivity of its products?
We test every batch using an eddy current conductance instrument to measure IACS percentages directly. Additionally, our chemical composition test room uses spectrographic analysis to verify that trace impurities remain within specified limits, ensuring high conductivity and material performance.
Does Kepai follow international environmental compliance standards?
Yes. All our copper alloys, including oxygen-free copper and tellurium copper, comply with EU RoHS and REACH regulations. We implement sustainable scrap recycling and clean smelting technologies to reduce the carbon footprint of our manufacturing processes.

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GET STARTED TODAY

Looking ahead, Sichuan Kepai New Materials Co., Ltd. will continue to uphold its original intention, with even greater enthusiasm and determination, to engage in research and application in the field of new materials, contributing to the development of the new copper alloy materials industry in China and globally. We look forward to working hand in hand with friends from all walks of life to create a brilliant future together!